MERCRUISER SERVICE MANUAL INDEX
Service      
Manual Part Number Year Description
Number      
1 90-68648 1963-1973 Engines and Drives - All
N/A 90-73033  1975 Jet Drive 400
2 90-71707 1974-1977 Engines and Drives - All ; Jet Drive 400
3 90-95693 1978-1984 Engines - All 4, L6 and V8
4 90-86137 1978-1982 Sterndrives - MC 120 to 260
5 90-12935 1978-1993 Sterndrives - TR and TRS
6 90-12934-2 1983-1990 Sterndrives - R, MR, Alpha One and Alpha One SS
7 90-12410 1983-1993 Engines - GM V6
8 90-44553 1985-1989 Engines - Mercury Marine 4 Cylinder
9 90-14499-1 1985-1988 Engines - GM V8
10 90-14693-1 1985-1989 Engines - GM 4 Cylinder
11 90-17431-4 1988-1998 Sterndrives - Bravo
12 90-814099-2 1989-1993 Engines - 5 and 6 Cylinder Diesel
13 90-816462 1990-1997 Engines - GM 4 Cylinder
14 90-818177-3 1991- Sterndrives - Alpha One Gen II
15 90-816463 1989-1992 Engines - GM V8 (No Hi Perf.)
16 90-823224-2 1993-1997 Engines - GM V8 454 and 502 cid (Gen V - Gen VI)
17 90-823225-1 1993-1997 Engines - GM V8 305 and 350 cid (5.0L 93-95)
18 90-823226-1 1993-1997 Engines - GM V6 Gen II Balance Shaft
19 90-823227 1994-1996 Engines - V8 7.3L (IDI) Diesel
20 90-823228 1994-1998 Sterndrives - Blackhawk
21 90-806934 1994- Engines - 5 and 6 Cylinder 3.0L, 3.6L, 4.2L (IDI) Diesel
22 90-8600074-1 1997- Engines - D - Tronic 2.8L and 4.2L (DI) Diesel                   Serial number 0K000001 and Above                
22 Sup. 90-860074020 2002- Engines - D4.2L 300 Diesel           
      Engines - GM V8 Gen VI
      *    MCM 454 Mag MPI (Ser.# 0L010029 and Above) 
      *    MCM 502 Mag MPI (Ser.# 0L017000 and Above) 
      *    MIE 454 Mag MPI Horizon (Ser.#0L002200 and 
           Above)
23 90-861326-1 1998-2001 *    MIE 8.2L MPI (Ser.#0L002450 and Above) 
       
      Engines - GM V8 L-29
      *    MCM 7.4L MPI (Ser.#0L010003 and Above)
      *    MIE 7.4L MPI (Ser#0L002006 and Above)
       
      Engines - GM V8 305 and 350 cid
      *    MCM 5.0L (Ser#0L015751 through 0M087347)
      *    MCM 5.0L EFI (Ser#0L012052 and Above)
      *    MCM 5.7L (Ser#0L010037 through 0M087347) 
      *    MCM 5.7L EFI (Ser#0L010037 and Above)
      *    MCM 350 Mag MPI (Ser#0M010019 through 
            0M299999)
24 90-861327-1 1998-2001 *    5.7L Comp Ski (Ser#0L002005 and Above)
      *    350 Mag MPI Ski (Ser#0l002600 through 
            0M309999)
      *    Black Scorpion (Ser#0L002700 through 0M391599)
      *    MIE 5.7L (Ser#0L002003 through 0L677226)
      *    MIE 350 Mag MPI (Ser#0L002008 through
           0M309999)
       
24 Supp. 90-861327000 2000-2001 Engines - GM V8 377 cid (6.2L)
      Engines - GM V6
      *    4.3L (Ser#0L125850 and Above)
25 90-861328-1 1998-2001 *    4.3H (Ser#0L110850 and Above)
      *    4.3L EFI (Ser#0L110850 through 0M299999)
       
      Engines - GM 4 Cylinder MCM 3.0L Alpha
26 90-861329-1 1998- Serial number 0L010042 and Above
27 90-861784-1 1998-2002 Engines - V8 D7.3L D-Tronic Diesel
27 Supp. 90-861784990 1998-2002 Engines - V8 D7.3L D-Tronic and D-Tronic LD Diesel
28 90-863160-1 2000- Sterndrives - Bravo One, Two, Three and XZ/XR
      Sterndrives - Bravo One, Two, Three and XZ/XR
28 Supp. 90-863160030 2004- Serial number 0M198373 and Above
      Engines - MCM D1.7L DTI In-Line Diesel
29 90-863064 2000- Serial number 0M055001 and Above
      Engines - 8.1L liter (496 cid)
30 90-863161001 2000- Serial number 0M000000 and Above
      Engines - 5.0 liter (305 cid), 5.7 liter (350 cid) and 
31 90-864260001 2001- 6.2 liter (377 cid)
      *    MCM Serial number 0M300000 and Above
      *    MIE Serial number 0M310000 and Above
      Engines - MCM 4.3L MPI
32 90-864261 2001- Serial Number 0M3000000 and Above
33 90-863757-1 2000- PCM 555 Diagnostics
34 90-863616 2001- Engines - D4.2L LD In-Line-Diesel
35 90-864212 2001- Precision Pilot
36 90-864573 2001- ECM 555 Diagnostics
      Dry Joint Exhaust System
37 90-864250020 2002- *    MCM Serial number 0M600000 and Above
      *    MIE Serial number 0M317000 and Above
      Service Manual Supplement - Gen III Cool Fuel
      Engines - MIE 8.1 liter (496 cid), MCM 496 Mag, 
      5.0 liter MPI, MCM 350 Mag MPI, MIE 350 Mag MPI,
      MCM 6.2 liter MPI, MIE 6.2 liter MPI,
      *    496 Mag - MCM Serial number 0W060000 and
           Above
      *    5.0l MPI (All Bravo) - Serial number 0W60000 and
           Above
40 90-865376 2004- *    350 Mag MPI (All Bravo) - Serial number 0W060000
           and Above
      *    6.2L MPI (All Bravo) - Serial number 0W060000 and
           Above
      *    8.1L (All) - MIE Serial number 0W090000 and 
           Above
      *    350 Mag MPI - MIE Serial number 0M398372 and 
           Above
      *    6.2L MPI -MIE Serial number 0M398395 and Above
      Service Manual Supplement - Turn Key Start (TKS)
      Engines - 3.0 liter, 4.3 liter, 5.0 liter (305 cid), 5.7 liter
      (350 cid)
41 90-866202 2004- *    4.3L - Serial number 0W300013 and Above
      *    5.0L - Serial number 0W300010 and Above 
      *    5.7L - Serial number 0W300755 and Above
      *    3.0L - Serial number 0W302000 and Above
      Engines - Hi-Performance
HP#1 90-817110 1989-1992 *    Mark IV HP420/HP425/HP465
      *    HP500 Bulldog and HP575
HP#2 90-815526 1982- Sterndrives - III and II, III, IV and V SSM
HP#2 Sup 90-849776 All Sterndrives - III A 
      Engines - Hi-Performance
HP#3 90-848294 1992-1998 *    Gen V HP425/HP450/HP465/HP500
      *    Mark IV
      *    Gen V HP525SC/HP600SC/HP800SC
HP#4 90-848656 All Sterndrives - VI and VII (Non Dry Sump)
HP#5 90-840250 1999- Sterndrives - VI (Dry Sump)
HP#6 90-840283R01 1999- Engines HP500 EFI Service Manual
HP#7 90-840500 1999- Engines - HP377 EFI
      Engines - HP575 Sci Diagnostic Manual
HP#8 90-841053 2001- Serial number 0L601000 and Above
      Engines - HP575 Sci Service Manual
HP#8 90-840542 2001- Serial number 0L601000 and Above
HP#9 90-843188 2003- Engines HP525 EFI Diagnostic Manual
HP#9 90-843189 2003- Engines HP525 EFI Service Manual
      SmartCraft Digital Throttle & Shift (DTS) - 10 Pin 
N/A 90-895372 2004- Engine Connection (US version)
      SmartCraft Digital Throttle & Shift (DTS) - 10 Pin 
N/A 90-896643 2004- Engine Connection (International version)
      SmartCraft Digital Throttle & Shift (DTS) - 14 Pin 
N/A 90-895072 2004- Engine Connection (US version)
      SmartCraft Digital Throttle & Shift (DTS) - 14 Pin 
N/A 90-896642 2004- Engine Connection (International version)