| MERCRUISER SERVICE MANUAL INDEX | |||
| Service | |||
| Manual | Part Number | Year | Description |
| Number | |||
| 1 | 90-68648 | 1963-1973 | Engines and Drives - All |
| N/A | 90-73033 | 1975 | Jet Drive 400 |
| 2 | 90-71707 | 1974-1977 | Engines and Drives - All ; Jet Drive 400 |
| 3 | 90-95693 | 1978-1984 | Engines - All 4, L6 and V8 |
| 4 | 90-86137 | 1978-1982 | Sterndrives - MC 120 to 260 |
| 5 | 90-12935 | 1978-1993 | Sterndrives - TR and TRS |
| 6 | 90-12934-2 | 1983-1990 | Sterndrives - R, MR, Alpha One and Alpha One SS |
| 7 | 90-12410 | 1983-1993 | Engines - GM V6 |
| 8 | 90-44553 | 1985-1989 | Engines - Mercury Marine 4 Cylinder |
| 9 | 90-14499-1 | 1985-1988 | Engines - GM V8 |
| 10 | 90-14693-1 | 1985-1989 | Engines - GM 4 Cylinder |
| 11 | 90-17431-4 | 1988-1998 | Sterndrives - Bravo |
| 12 | 90-814099-2 | 1989-1993 | Engines - 5 and 6 Cylinder Diesel |
| 13 | 90-816462 | 1990-1997 | Engines - GM 4 Cylinder |
| 14 | 90-818177-3 | 1991- | Sterndrives - Alpha One Gen II |
| 15 | 90-816463 | 1989-1992 | Engines - GM V8 (No Hi Perf.) |
| 16 | 90-823224-2 | 1993-1997 | Engines - GM V8 454 and 502 cid (Gen V - Gen VI) |
| 17 | 90-823225-1 | 1993-1997 | Engines - GM V8 305 and 350 cid (5.0L 93-95) |
| 18 | 90-823226-1 | 1993-1997 | Engines - GM V6 Gen II Balance Shaft |
| 19 | 90-823227 | 1994-1996 | Engines - V8 7.3L (IDI) Diesel |
| 20 | 90-823228 | 1994-1998 | Sterndrives - Blackhawk |
| 21 | 90-806934 | 1994- | Engines - 5 and 6 Cylinder 3.0L, 3.6L, 4.2L (IDI) Diesel |
| 22 | 90-8600074-1 | 1997- | Engines - D - Tronic 2.8L and 4.2L (DI) Diesel Serial number 0K000001 and Above |
| 22 Sup. | 90-860074020 | 2002- | Engines - D4.2L 300 Diesel |
| Engines - GM V8 Gen VI | |||
| * MCM 454 Mag MPI (Ser.# 0L010029 and Above) | |||
| * MCM 502 Mag MPI (Ser.# 0L017000 and Above) | |||
| * MIE 454 Mag MPI Horizon (Ser.#0L002200 and | |||
| Above) | |||
| 23 | 90-861326-1 | 1998-2001 | * MIE 8.2L MPI (Ser.#0L002450 and Above) |
| Engines - GM V8 L-29 | |||
| * MCM 7.4L MPI (Ser.#0L010003 and Above) | |||
| * MIE 7.4L MPI (Ser#0L002006 and Above) | |||
| Engines - GM V8 305 and 350 cid | |||
| * MCM 5.0L (Ser#0L015751 through 0M087347) | |||
| * MCM 5.0L EFI (Ser#0L012052 and Above) | |||
| * MCM 5.7L (Ser#0L010037 through 0M087347) | |||
| * MCM 5.7L EFI (Ser#0L010037 and Above) | |||
| * MCM 350 Mag MPI (Ser#0M010019 through | |||
| 0M299999) | |||
| 24 | 90-861327-1 | 1998-2001 | * 5.7L Comp Ski (Ser#0L002005 and Above) |
| * 350 Mag MPI Ski (Ser#0l002600 through | |||
| 0M309999) | |||
| * Black Scorpion (Ser#0L002700 through 0M391599) | |||
| * MIE 5.7L (Ser#0L002003 through 0L677226) | |||
| * MIE 350 Mag MPI (Ser#0L002008 through | |||
| 0M309999) | |||
| 24 Supp. | 90-861327000 | 2000-2001 | Engines - GM V8 377 cid (6.2L) |
| Engines - GM V6 | |||
| * 4.3L (Ser#0L125850 and Above) | |||
| 25 | 90-861328-1 | 1998-2001 | * 4.3H (Ser#0L110850 and Above) |
| * 4.3L EFI (Ser#0L110850 through 0M299999) | |||
| Engines - GM 4 Cylinder MCM 3.0L Alpha | |||
| 26 | 90-861329-1 | 1998- | Serial number 0L010042 and Above |
| 27 | 90-861784-1 | 1998-2002 | Engines - V8 D7.3L D-Tronic Diesel |
| 27 Supp. | 90-861784990 | 1998-2002 | Engines - V8 D7.3L D-Tronic and D-Tronic LD Diesel |
| 28 | 90-863160-1 | 2000- | Sterndrives - Bravo One, Two, Three and XZ/XR |
| Sterndrives - Bravo One, Two, Three and XZ/XR | |||
| 28 Supp. | 90-863160030 | 2004- | Serial number 0M198373 and Above |
| Engines - MCM D1.7L DTI In-Line Diesel | |||
| 29 | 90-863064 | 2000- | Serial number 0M055001 and Above |
| Engines - 8.1L liter (496 cid) | |||
| 30 | 90-863161001 | 2000- | Serial number 0M000000 and Above |
| Engines - 5.0 liter (305 cid), 5.7 liter (350 cid) and | |||
| 31 | 90-864260001 | 2001- | 6.2 liter (377 cid) |
| * MCM Serial number 0M300000 and Above | |||
| * MIE Serial number 0M310000 and Above | |||
| Engines - MCM 4.3L MPI | |||
| 32 | 90-864261 | 2001- | Serial Number 0M3000000 and Above |
| 33 | 90-863757-1 | 2000- | PCM 555 Diagnostics |
| 34 | 90-863616 | 2001- | Engines - D4.2L LD In-Line-Diesel |
| 35 | 90-864212 | 2001- | Precision Pilot |
| 36 | 90-864573 | 2001- | ECM 555 Diagnostics |
| Dry Joint Exhaust System | |||
| 37 | 90-864250020 | 2002- | * MCM Serial number 0M600000 and Above |
| * MIE Serial number 0M317000 and Above | |||
| Service Manual Supplement - Gen III Cool Fuel | |||
| Engines - MIE 8.1 liter (496 cid), MCM 496 Mag, | |||
| 5.0 liter MPI, MCM 350 Mag MPI, MIE 350 Mag MPI, | |||
| MCM 6.2 liter MPI, MIE 6.2 liter MPI, | |||
| * 496 Mag - MCM Serial number 0W060000 and | |||
| Above | |||
| * 5.0l MPI (All Bravo) - Serial number 0W60000 and | |||
| Above | |||
| 40 | 90-865376 | 2004- | * 350 Mag MPI (All Bravo) - Serial number 0W060000 |
| and Above | |||
| * 6.2L MPI (All Bravo) - Serial number 0W060000 and | |||
| Above | |||
| * 8.1L (All) - MIE Serial number 0W090000 and | |||
| Above | |||
| * 350 Mag MPI - MIE Serial number 0M398372 and | |||
| Above | |||
| * 6.2L MPI -MIE Serial number 0M398395 and Above | |||
| Service Manual Supplement - Turn Key Start (TKS) | |||
| Engines - 3.0 liter, 4.3 liter, 5.0 liter (305 cid), 5.7 liter | |||
| (350 cid) | |||
| 41 | 90-866202 | 2004- | * 4.3L - Serial number 0W300013 and Above |
| * 5.0L - Serial number 0W300010 and Above | |||
| * 5.7L - Serial number 0W300755 and Above | |||
| * 3.0L - Serial number 0W302000 and Above | |||
| Engines - Hi-Performance | |||
| HP#1 | 90-817110 | 1989-1992 | * Mark IV HP420/HP425/HP465 |
| * HP500 Bulldog and HP575 | |||
| HP#2 | 90-815526 | 1982- | Sterndrives - III and II, III, IV and V SSM |
| HP#2 Sup | 90-849776 | All | Sterndrives - III A |
| Engines - Hi-Performance | |||
| HP#3 | 90-848294 | 1992-1998 | * Gen V HP425/HP450/HP465/HP500 |
| * Mark IV | |||
| * Gen V HP525SC/HP600SC/HP800SC | |||
| HP#4 | 90-848656 | All | Sterndrives - VI and VII (Non Dry Sump) |
| HP#5 | 90-840250 | 1999- | Sterndrives - VI (Dry Sump) |
| HP#6 | 90-840283R01 | 1999- | Engines HP500 EFI Service Manual |
| HP#7 | 90-840500 | 1999- | Engines - HP377 EFI |
| Engines - HP575 Sci Diagnostic Manual | |||
| HP#8 | 90-841053 | 2001- | Serial number 0L601000 and Above |
| Engines - HP575 Sci Service Manual | |||
| HP#8 | 90-840542 | 2001- | Serial number 0L601000 and Above |
| HP#9 | 90-843188 | 2003- | Engines HP525 EFI Diagnostic Manual |
| HP#9 | 90-843189 | 2003- | Engines HP525 EFI Service Manual |
| SmartCraft Digital Throttle & Shift (DTS) - 10 Pin | |||
| N/A | 90-895372 | 2004- | Engine Connection (US version) |
| SmartCraft Digital Throttle & Shift (DTS) - 10 Pin | |||
| N/A | 90-896643 | 2004- | Engine Connection (International version) |
| SmartCraft Digital Throttle & Shift (DTS) - 14 Pin | |||
| N/A | 90-895072 | 2004- | Engine Connection (US version) |
| SmartCraft Digital Throttle & Shift (DTS) - 14 Pin | |||
| N/A | 90-896642 | 2004- | Engine Connection (International version) |