MERCRUISER SERVICE MANUAL INDEX |
Service |
|
|
|
Manual |
Part Number |
Year |
Description |
Number |
|
|
|
1 |
90-68648 |
1963-1973 |
Engines and Drives - All |
N/A |
90-73033 |
1975 |
Jet Drive 400 |
2 |
90-71707 |
1974-1977 |
Engines and Drives -
All ; Jet Drive 400 |
3 |
90-95693 |
1978-1984 |
Engines - All 4, L6
and V8 |
4 |
90-86137 |
1978-1982 |
Sterndrives - MC 120
to 260 |
5 |
90-12935 |
1978-1993 |
Sterndrives - TR and
TRS |
6 |
90-12934-2 |
1983-1990 |
Sterndrives - R, MR,
Alpha One and Alpha One SS |
7 |
90-12410 |
1983-1993 |
Engines - GM V6 |
8 |
90-44553 |
1985-1989 |
Engines - Mercury
Marine 4 Cylinder |
9 |
90-14499-1 |
1985-1988 |
Engines - GM V8 |
10 |
90-14693-1 |
1985-1989 |
Engines - GM 4
Cylinder |
11 |
90-17431-4 |
1988-1998 |
Sterndrives - Bravo |
12 |
90-814099-2 |
1989-1993 |
Engines - 5 and 6
Cylinder Diesel |
13 |
90-816462 |
1990-1997 |
Engines - GM 4
Cylinder |
14 |
90-818177-3 |
1991- |
Sterndrives - Alpha
One Gen II |
15 |
90-816463 |
1989-1992 |
Engines - GM V8 (No
Hi Perf.) |
16 |
90-823224-2 |
1993-1997 |
Engines - GM V8 454
and 502 cid (Gen V - Gen VI) |
17 |
90-823225-1 |
1993-1997 |
Engines - GM V8 305
and 350 cid (5.0L 93-95) |
18 |
90-823226-1 |
1993-1997 |
Engines - GM V6 Gen
II Balance Shaft |
19 |
90-823227 |
1994-1996 |
Engines - V8 7.3L
(IDI) Diesel |
20 |
90-823228 |
1994-1998 |
Sterndrives -
Blackhawk |
21 |
90-806934 |
1994- |
Engines - 5 and 6
Cylinder 3.0L, 3.6L, 4.2L (IDI) Diesel |
22 |
90-8600074-1 |
1997- |
Engines
- D - Tronic 2.8L and 4.2L (DI) Diesel Serial number 0K000001 and
Above |
22 Sup. |
90-860074020 |
2002- |
Engines - D4.2L 300 Diesel |
|
|
|
Engines - GM V8 Gen
VI |
|
|
|
* MCM 454 Mag MPI (Ser.# 0L010029 and
Above) |
|
|
|
* MCM 502 Mag MPI (Ser.# 0L017000 and
Above) |
|
|
|
* MIE 454 Mag MPI Horizon (Ser.#0L002200
and |
|
|
|
Above) |
23 |
90-861326-1 |
1998-2001 |
* MIE 8.2L MPI (Ser.#0L002450 and
Above) |
|
|
|
|
|
|
|
Engines - GM V8 L-29 |
|
|
|
*
MCM 7.4L MPI (Ser.#0L010003 and Above) |
|
|
|
*
MIE 7.4L MPI (Ser#0L002006 and Above) |
|
|
|
|
|
|
|
Engines - GM V8 305 and 350 cid |
|
|
|
* MCM 5.0L
(Ser#0L015751 through 0M087347) |
|
|
|
* MCM 5.0L EFI
(Ser#0L012052 and Above) |
|
|
|
* MCM 5.7L (Ser#0L010037 through
0M087347) |
|
|
|
* MCM 5.7L EFI
(Ser#0L010037 and Above) |
|
|
|
* MCM 350 Mag MPI (Ser#0M010019
through |
|
|
|
0M299999) |
24 |
90-861327-1 |
1998-2001 |
* 5.7L Comp Ski
(Ser#0L002005 and Above) |
|
|
|
* 350 Mag MPI Ski (Ser#0l002600
through |
|
|
|
0M309999) |
|
|
|
* Black Scorpion
(Ser#0L002700 through 0M391599) |
|
|
|
* MIE 5.7L
(Ser#0L002003 through 0L677226) |
|
|
|
* MIE 350 Mag MPI
(Ser#0L002008 through |
|
|
|
0M309999) |
|
|
|
|
24 Supp. |
90-861327000 |
2000-2001 |
Engines - GM V8 377
cid (6.2L) |
|
|
|
Engines - GM V6 |
|
|
|
*
4.3L (Ser#0L125850 and Above) |
25 |
90-861328-1 |
1998-2001 |
*
4.3H (Ser#0L110850 and Above) |
|
|
|
*
4.3L EFI (Ser#0L110850 through 0M299999) |
|
|
|
|
|
|
|
Engines - GM 4
Cylinder MCM 3.0L Alpha |
26 |
90-861329-1 |
1998- |
Serial number 0L010042 and Above |
27 |
90-861784-1 |
1998-2002 |
Engines - V8 D7.3L
D-Tronic Diesel |
27 Supp. |
90-861784990 |
1998-2002 |
Engines - V8 D7.3L
D-Tronic and D-Tronic LD Diesel |
28 |
90-863160-1 |
2000- |
Sterndrives - Bravo
One, Two, Three and XZ/XR |
|
|
|
Sterndrives - Bravo
One, Two, Three and XZ/XR |
28 Supp. |
90-863160030 |
2004- |
Serial number 0M198373 and Above |
|
|
|
Engines - MCM D1.7L
DTI In-Line Diesel |
29 |
90-863064 |
2000- |
Serial number 0M055001 and Above |
|
|
|
Engines - 8.1L liter
(496 cid) |
30 |
90-863161001 |
2000- |
Serial number 0M000000 and Above |
|
|
|
Engines - 5.0
liter (305 cid), 5.7 liter (350 cid) and |
31 |
90-864260001 |
2001- |
6.2 liter (377 cid) |
|
|
|
*
MCM Serial number 0M300000 and Above |
|
|
|
*
MIE Serial number 0M310000 and Above |
|
|
|
Engines - MCM 4.3L
MPI |
32 |
90-864261 |
2001- |
Serial Number 0M3000000 and Above |
33 |
90-863757-1 |
2000- |
PCM 555 Diagnostics |
34 |
90-863616 |
2001- |
Engines - D4.2L LD
In-Line-Diesel |
35 |
90-864212 |
2001- |
Precision Pilot |
36 |
90-864573 |
2001- |
ECM 555 Diagnostics |
|
|
|
Dry Joint Exhaust
System |
37 |
90-864250020 |
2002- |
*
MCM Serial number 0M600000 and Above |
|
|
|
*
MIE Serial number 0M317000 and Above |
|
|
|
Service Manual
Supplement - Gen III Cool Fuel |
|
|
|
Engines - MIE 8.1
liter (496 cid), MCM 496 Mag, |
|
|
|
5.0 liter MPI, MCM 350 Mag MPI, MIE
350 Mag MPI, |
|
|
|
MCM 6.2 liter MPI, MIE 6.2 liter MPI, |
|
|
|
*
496 Mag - MCM Serial number 0W060000 and |
|
|
|
Above |
|
|
|
*
5.0l MPI (All Bravo) - Serial number 0W60000 and |
|
|
|
Above |
40 |
90-865376 |
2004- |
*
350 Mag MPI (All Bravo) - Serial number 0W060000 |
|
|
|
and Above |
|
|
|
*
6.2L MPI (All Bravo) - Serial number 0W060000 and |
|
|
|
Above |
|
|
|
* 8.1L (All) - MIE Serial number 0W090000
and |
|
|
|
Above |
|
|
|
* 350 Mag MPI - MIE Serial number 0M398372
and |
|
|
|
Above |
|
|
|
*
6.2L MPI -MIE Serial number 0M398395 and Above |
|
|
|
Service Manual
Supplement - Turn Key Start (TKS) |
|
|
|
Engines - 3.0 liter, 4.3 liter, 5.0
liter (305 cid), 5.7 liter |
|
|
|
(350 cid) |
41 |
90-866202 |
2004- |
*
4.3L - Serial number 0W300013 and Above |
|
|
|
* 5.0L - Serial number 0W300010 and
Above |
|
|
|
*
5.7L - Serial number 0W300755 and Above |
|
|
|
*
3.0L - Serial number 0W302000 and Above |
|
|
|
Engines -
Hi-Performance |
HP#1 |
90-817110 |
1989-1992 |
*
Mark IV HP420/HP425/HP465 |
|
|
|
*
HP500 Bulldog and HP575 |
HP#2 |
90-815526 |
1982- |
Sterndrives - III and
II, III, IV and V SSM |
HP#2 Sup |
90-849776 |
All |
Sterndrives - III A |
|
|
|
Engines -
Hi-Performance |
HP#3 |
90-848294 |
1992-1998 |
*
Gen V HP425/HP450/HP465/HP500 |
|
|
|
*
Mark IV |
|
|
|
*
Gen V HP525SC/HP600SC/HP800SC |
HP#4 |
90-848656 |
All |
Sterndrives - VI and
VII (Non Dry Sump) |
HP#5 |
90-840250 |
1999- |
Sterndrives - VI (Dry
Sump) |
HP#6 |
90-840283R01 |
1999- |
Engines HP500 EFI
Service Manual |
HP#7 |
90-840500 |
1999- |
Engines - HP377 EFI |
|
|
|
Engines - HP575 Sci
Diagnostic Manual |
HP#8 |
90-841053 |
2001- |
Serial number 0L601000 and Above |
|
|
|
Engines - HP575 Sci
Service Manual |
HP#8 |
90-840542 |
2001- |
Serial number 0L601000 and Above |
HP#9 |
90-843188 |
2003- |
Engines HP525 EFI
Diagnostic Manual |
HP#9 |
90-843189 |
2003- |
Engines HP525 EFI
Service Manual |
|
|
|
SmartCraft
Digital Throttle & Shift (DTS) - 10 Pin |
N/A |
90-895372 |
2004- |
Engine Connection (US version) |
|
|
|
SmartCraft
Digital Throttle & Shift (DTS) - 10 Pin |
N/A |
90-896643 |
2004- |
Engine Connection (International
version) |
|
|
|
SmartCraft
Digital Throttle & Shift (DTS) - 14 Pin |
N/A |
90-895072 |
2004- |
Engine Connection (US version) |
|
|
|
SmartCraft
Digital Throttle & Shift (DTS) - 14 Pin |
N/A |
90-896642 |
2004- |
Engine Connection (International
version) |
|
|
|
|